How To Increase The Value Of Aluminum Fence

27.07.15 / custom aluminum fabrication / Author: / Comments Off
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Aluminum parts are economical, lightweight and attractive. Member made from the metal often cheaper, because they can be processed than many other metals, such as steel, less time, and does not require additional finishing. As a pure metal is soft, add a small amount of copper, magnesium, zinc and other elements of strength. It is resistant to corrosion when exposed to the atmosphere, thus preventing rust surface forming a thin protective layer.Custom aluminum fabrication is chemically resistant, easy processing, and has a high strength to weight ratio – it weighs about one-third as much as steel. This is also a good conductor of electricity and heat, making it an ideal heat sink, and reflects heat and light, is nonmagnetic and ductile.

When outsourcing aluminum fences, settle for products manufactured in automated state-of-the-art facilities where the product defects and inconsistencies are eliminated. Even the minor components used must be of top quality metal. Fences are stringently checked for quality as well as dimensional and wall size tolerances.

Aluminum fences have some clear advantages over other types of fences -

鈥 Aluminum does not rust as it is a non-ferric metal.
鈥 Low maintenance as aluminum need not be painted every few years.
鈥 Aluminum fences look great on any kind of landscape.
鈥 These cost less than traditional wrought iron.

However, for getting aluminum fences that really add value to your property, you need to make sure you get these from manufacturers of repute, who make fences in automated state-of-the-art facility, that removes product defects and inconsistencies. Such manufacturers have complete fencing system offering multiple standard design styles for varying applications.

High-strength fences go through a multi-stage process where these are cleaned, pretreated, powder coated and rigorously tested to affirm that they meet the top standards of quality. Even the screws and fasteners in these fences are of high quality steel. Other ingredients like nylon patches which prevent screws from backing out and the paint are also high quality. Paint they apply is specifically formulated for harsh exterior applications.

Moreover, reliable manufacturers will be willing to back the fences with a lifetime warranty which will usually include defects in workmanship and peeling, cracking or blistering of powder coating. Manufacturers will pledge to repair, replace or refund the purchase price if the product fails to conform to warranty.

Aluminum fences are available in different grades and you must know which one suits the application.

Residential aluminum fences are constructed using a 5/8″ picket and 1″ Horizontal U Channel. These fences are suitable for swimming pools, perimeter fencing, and landscape fencing applications.

Light commercial fence is constructed using a 3/4″ picket and a 1″x 1-1/2″ Horizontal rail. It suits the applications where the fence is a vital component and necessary element in the design.

Series 1 industrial fences are made using a high strength 1″ picket and 1-5/8″ Horizontal U Channel. These are suitable for playgrounds, municipal buildings, office parks, townhouse complexes, public swimming pools and parks.

Series 2 industrial fences are constructed using a high strength 1″ picket and 1-3/4″ Horizontal U channel. These suit the applications for Series 1 fences but provide added structural security.

Top level aluminum fence manufacturers use components made of marine-grade alloys for better strength, durability and corrosion resistance. They also ensure that their own supplies of materials are stringently checked for quality as well as dimensional and wall size tolerances. Quality control is put in place for achieving performance parameters for impact resistance, abrasion resistance, chemical resistance, color uniformity and specular gloss. Deploying advanced procedures, effects like color retention, chalk resistance, erosion resistance and gloss retention are attained as well.

Fences made by seasoned companies are light weight, easy to install and repair. For instance, if a picket is damaged, you need to change only the particular picket. Serving as a one stop solution, they make sure that the clients get all kinds of aluminum fences they need. They also provide for custom fabrication, offering multiple standard design styles for varying applications. Fences are available in several standard and custom colors.

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About Stainless Steel Fabrication

23.07.15 / Stainless Steel Fabrication / Author: / Comments Off
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Stainless Steel Fabrication technology refers to the performance of stainless steel with stainless steel were cutting, folding, bending, welding and other mechanical processing finally get the desired process of industrial production of stainless steel products, stainless steel processing in the process need to use a lot of

Machine tools, equipment, stainless steel processing equipment. Stainless steel processing equipment classified into cutting equipment and surface treatment equipment, cutting equipment is divided into Kaiping equipment and slitting equipment. In addition, the thickness of the stainless steel to points, there are hot and cold rolled processing equipment division. Thermal cutting equipment are plasma cutting, laser cutting, water cutting.

Original face: After NO.1 hot rolled, annealed and pickled surface. Generally used for cold rolled material, industrial tanks, chemical plant, etc., the thicker the 2.0MM-8.0MM.

Blunt surface: NO.2D cold rolling after heat treatment, pickling, its material is soft, silvery sheen surface for deep drawing process, such as automotive components, pipes and so on.

Matte: NO.2B cold rolling after heat treatment, pickling, and then to finish processing the surface of the light as a moderate person. Since the surface is smooth, easy to re-grind, make more bright surface, widely used, such as utensils, building materials. Using improve the mechanical properties of the surface treatment, meet almost all purposes.

NO.3 with a No. 100-120 grit abrasive belt grinding out product. It has better brightness with discontinuous coarse grain. For building exterior decoration materials, electrical appliances and kitchen equipment.

Sand: NO.4 with 150-180 grit abrasive belt grinding out product. It has better brightness with discontinuous coarse grain, thin stripes than NO.3. For baths, interior and exterior building materials, electrical appliances, kitchen equipment and food equipment.
# 320 with abrasive belt grinding out 320 products. It has better brightness with discontinuous coarse grain, thin stripes than NO.4. For baths, interior and exterior building materials, electrical appliances, kitchen equipment and food equipment.

Bristle surface HAIRLINE: HLNO.4 duly continuous grinding belt size polishing abrasive pattern generation product (subdivision number 150 to 320). Mainly used for architectural decoration, elevators, building door panels.

Bright side: BA impose bright annealed after cold rolling, and after formation of the resulting product. Excellent surface gloss, has a high reflectivity. As the surface of the mirror. For home appliances, mirrors, kitchen equipment, decorative materials.

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How Aluminium Extrusions Are Constructed?

06.07.15 / aluminum extrusion manufacturers / Author: / Comments Off
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Extrudex Aluminum, A Leader In Aluminum Extrusions,A wide variety of industries make up for a broad customer base. The strategically located production sites serve their respective regional industry needs. Major industries served include industrial, commercial and residential construction, the transportation market, electrical, machinery and equipment and the distribution sector.

The fact that aluminium is very malleable and ductile makes it an important material in construction today. It can be crafted into various shapes and sizes very easily which is why it is widely used in the engineering of aircraft and construction of its domestic parts and materials. The process through which aluminium can be crafted into different shapes is called aluminum extrusions. It is the practice used to make objects of fixed cross-sectional profiles. In this method, the aluminium is forced through a section known as a die that has the shape of a desired cross-section. This process is able to produce aluminium sections that have complex cross-sections and can be used for various purposes. Some extruded aluminiums come with hollow cavities that cannot be produced by using simple flat die. These are manufactured by a special sort of die that is able to create structures with complex cross-sections. The extrusion process can not only be carried out on aluminium metals but also on other metals, ceramics and even food.All kinds of aluminum extrusion manufacturers for you!

To create aluminium extrusions, the aluminium is heated and forced through a die with the aid of a hydraulic ram under high pressure. These extrusions have a lot of advantages that make them ideal to be used for various purposes. Despite being ductile and flexible, aluminium extrusions are very light in weight. The fact that aluminium only weighs 1/3 of that of copper makes it an ideal choice in construction of vehicles.

Some other advantages of using aluminium include:

Resistant to corrosion allows it to be used in buildings and construction that experiences frequent corrosion.
Good electric conductor makes it suitable to use in building power transmission cables.
Great strength makes it ideal for applications where light weight and strength is required.
Cost effective
The process that aluminium extrusions go through can either be hot or cold. In the hot process, the aluminium has to be between 350 to 500 degrees Celsius. The cold process can be done at room temperature. The best quality aluminium extrusions are manufactured at accurate temperature. As when the metal is heated, it becomes softer and easily malleable, and the finishing provides the metal with more durability and strength. Also, manufacturers are able to make extrusions according to the preference of the customers and the applications that they would be used for.

Some products where aluminium extrusions are applied include production of frames, heat sinks and profiles for tracks along with several other applications.

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Tips of Stainless Steel Fabrication

25.06.15 / Stainless Steel Fabrication / Author: / Comments Off
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Stainless Steel (Stainless Steel) is referred to as acid-resistant stainless steel, resistance of air, steam, water and other weak corrosive media or of stainless steel has called stainless steel; and the resistance to chemical corrosion medium (acid, alkali, salt and other chemical leaching pitting) corrosion of steel known as acid-resistant steel. As the two differences in the chemical composition of leaving their corrosion resistance is different from ordinary stainless steel resistant to chemical corrosion in general, and acid-resistant steel are generally of a stainless steel.

Stainless steel is a form of steel that is more resistant and versatile in nature. Thus, it is used in variety of industries. Stainless steel is an alloy of iron and chromium. About 10% chromium is used to make this low carbon steel which is extremely resistant to heat, corrosion and all kinds of impact making it a better alternative to carbon steel. Carbon steel when exposed to moist air can be susceptible to rusting.

Stainless Steel Fabrication
however does not rust and are also harder thereby offering higher resistance to any kind of impact. It is the chromium that makes steel stronger and harder than carbon steel. Chromium helps to form a chromium oxide film which is invisible, rough and corrosion resistant. As long as even a small amount of oxygen is present then this film is capable of self healing in case of any damage. Corrosion resistance power of stainless steel is increased by chromium and by adding further elements like molybdenum, nickel and nitrogen to it.

Advantages of steel include corrosion, fire and heat resistance. Stainless steel products are also used in hospitals, food processing plants, kitchens as they can be easy to clean. This makes it a more hygienic option. Shiny and lustrous surface of steel also gives it an attractive appearance making it favourite for kitchen and home equipments. Stainless steel also requires less maintenance and happens to be long lasting. Moreover it can be cut, melded, welded, reshaped and fabricated with greater ease than carbon steel. Stainless steel fabrication is therefore much easier and popular.

Properties of steel make it perfect for fabrication. Let us find out how steel fabrication process works. First step is to determine the forming speed of raw material. It is better to take a slower forming speed than that used in carbon steel fabrication as this will result in sturdier and stronger end product. Next comes the cutting stage. Stainless steel is cut using laser cutters, water jets etc. Last stage is that of polishing it with high finish.

Stainless steel fabrication is in need in huge architectural projects, in making appliances and tools for use at hospitals, kitchens etc due to hygienic and sanitary benefits of steel, in food processing and packaging industries as well as marine and decorative services. If you require NSF approval for your project then steel is your best option. When you hire a steel fabrication company pay careful attention to check out their reputation in the market. Hire a company that is known for turning over high quality products in a timely manner. Also make sure that your company has prior experience in the kind of job you need done.

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Do You Know Aluminum Square Tubing?

15.06.15 / Aluminum Rectangular Tube Suppliers / Author: / Comments Off
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You must agree that Aluminum tubes are extremely useful due to their light weigh and their corrosion resistance.I wanted to know how different materials are machined into one all-winning product.My interest in studying this aspect of aluminum tubes led me to,understand the machining and the flow-forming process.The machining and the flow-forming processes are used to make the best aluminum tubes.

Can you imagine a life without tubing or some kind or the other? Well look around you and you will realize that in today鈥檚 world it is well nigh impossible. There are so many things like electrical lighting, computers, garden landscaping etc and even the heavy machinery or aeronautics industry cannot run without tubing of some kind or the other. One misconception that people have when you mention the term tubing is that all tubing is round. However, this is not true as a lot of tubing is rectangular or square in shape. Such square and rectangular tubing is made from all kinds of materials in which we also find round tubing. Aluminum Square Tubing in particular is widely used in the industrial and domestic sector alike.Here is Aluminum Rectangular Tube Suppliers.

Bent tubing is a part of life

For instance the framework of your wicker chair could consist of aluminum tubing and it may also be square in shape. In fact wherever ease of operation and installation is required round tubing is forsaken and square or rectangular tubing used instead. This kind of tubing also provides more structural strength in some cases when compared to round tubing. Let us discuss the very interesting topic of tube bending. This is again a factor that we don鈥檛 pay attention to, but utilize widely in everyday life. For instance the bicycle rack lying in the garage is nothing but a loop of metal which has been worked on by benders. In order to achieve a smooth result without any kinks or defects, the bender needs to have a lot of skills and expertise.

Aluminum Square TubingBenefits of aluminum tubing

Aluminum square tubing bending is comparatively easier to achieve as compared to steel, carbon steel, copper, bronze cast iron etc. This is because aluminum is comparatively more malleable. In spite of that bending a length of aluminum tubing into any particular shape can be quite a challenging task. The best thing about aluminum is that it is a low maintenance and low cost material. Usually other metals have to be polished with chromium or zinc to prevent rusting and corrosion. However, this is not essential with aluminum tubing because aluminum does not rust or corrode easily. It is also quite immune to the elements, although if you keep a length of aluminum tubing soaked in water for a long time, there is bound to be damage. In spite of this aluminum is quite a feasible material to be used both indoors and outdoors.

Uses of tube bending

Aluminum square tubing and square and rectangular tubing made of other materials is often used in railing barriers along roadways and associated structures. When using the tubing sometimes it has to be bent or curved to follow the path of the roadway. Here again the work of the benders becomes quite important. In fact tube bending is required in many day to day items like automobiles, architectural fixtures, etc. In order to get a kink free and smooth finish of the bent tubing highly advanced bending machines are used. This is because getting a blemish free result by hand is not quite that easy.

Bending of steel tubing

As mentioned above, the bending of Aluminum Square Tubing is relatively easy, but suppose you need to bend stainless steel tubing into some particular shape it would require a lot of skill and expertise. Rectangular and square steel tubing is often used in construction of buildings to achieve durability and strength. The use of square and even round stainless steel tubing in construction of buildings has made it possible to express artistic and creative ideas in reality. Here again a lot of tube bending is required in order to create stunning and yet strong and durable results. This kind of tubing is widely used in the construction of domes and arches. The result of this innovation in building technology can be seen in the form or ever more beautiful buildings coming up all over the world.

Hence we can say that bending of aluminum square tubing and other round as well as square tubing is something that we cannot do without. It is one of the essential factors in modern life and the way we conduct things. You can find out a lot of details about tube bending and tube bending machinery on the internet. If however, you wish to take it up as a profession, it is a better idea to get some professional training and gain experience as an apprentice before setting out on your own.

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The Installation of Solar Panel

09.06.15 / Aluminum Solar Panel Frame / Author: / Comments Off
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Aluminum Solar Panel Frame are our specialty. From Solar Panel Parts to aluminum solar panel frames, Johnson Brother鈥檚 has a solution for your Solar Panel Frame needs. Due to the variations of solar panel frames across the industry, Johnson Brothers can offer a wide variety of custom shapes needed for all different solar panel frames and structures. Solar panel frames will vary greatly in shapes, size and weights. For example, a solar frame will vary in strength based on its intended use and the weight of the panels it will hold. Since solar panel frames differ so often, they are the most intricate to produce as well as the most interesting. Your product designs are kept strictly confidential with Non-Disclosure Agreements; a standard qualification in all solar panel frame and aluminum solar panel frame projects. Aluminum solar frames along with high alloy stainless steel frames are made with the highest tolerances and great forming capabilities, to produce the excellent quality aluminum solar frame that we are accustomed to produce. This expertise is ready and at your disposal for high and low volume production quantities.

We are all encouraged to conserve energy if we want to bestow a better future for the children of tomorrow. The risk of depleting resources has pushed humans to look for alternative energy resources that are both efficient and renewable. Probably one of the best sources of energy is the sun. Solar power is converted into usable energy through PV cells found in solar electric panels. There are different ways of solar panel installation depending on the type of roof and energy required by the user.

A household who wanted to use solar energy in all their electrical needs must purchase solar electric panels from a wide variety of producers or may research online. Solar panels are usually mounted in roof and building tops, or installed using stand alone facilities where it can get the best sun exposure. Solar panel installation may be done by homeowners using the installation tips found on the web or may be done by a professional solar panel installer. The PV cells are usually encased together in a metal frame, most of the time aluminum.

This will allow the panels to be screwed or clamped easily on roofs. The materials needed for installation are: roof anchors that are made of steel or aluminum, it is used as the base of the mount and where the mounting frame is attached; the mounting frame that is secured to the roof anchors using a special locking system and bolts to screw it tightly, it is where the panels are attached using clamps; and the last material you need is the clamp, used to secure the solar panels on the mounting frame. The clamps may be end-clamp and mid-clamp depending on the number of panels that need to be secured.

After you have all the components needed for solar panel installation, the process can now begin. Most of the installation team will survey the area most especially the location where it is mounted.

鈥 Scaffolding. This is actually placed by the installation team before the installation process begins. It is usually erected to reach the roofs for easy mounting. Ladders are incorporated to ensure safety in accordance with the Health and Safety codes.

鈥 Positioning the roof anchors. Before these are installed to the roof, it is first surveyed, properly measured and marked to indicate correct positioning of panels. Positioning phase is very vital in every installation to ensure that the panel frames are in its correct locations.

鈥 Attaching the frame. After the roof anchors are secured properly on the roof, the aluminum mounting frame or bars are attached. There is a need to ensure that these are parallel to each other before locking it in place.

鈥 Installing PV panels. This is done after the bars where the frame is placed are mounted properly. It may be in rows or columns depending on its roof space.

鈥 Wiring the panels. These panels must be wired together to produce a complete electrical system.

For every solar panel installation, it is necessary to plan it first before undergoing the mounting procedure. It is also advisable that it is done during roof construction or re-roofing.

Most conscious consumers are looking for Solar Panel Installation and have an eye with regards to the increasing demand for alternative energy source. The wide selection on the Solar Panel Installation, are just a few examples of the available products like solar panels in the market and can be installed.

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