About Stainless Steel Fabrication

23.07.15 / Stainless Steel Fabrication / Author: / Comments Off
Tags: , ,

Stainless Steel Fabrication technology refers to the performance of stainless steel with stainless steel were cutting, folding, bending, welding and other mechanical processing finally get the desired process of industrial production of stainless steel products, stainless steel processing in the process need to use a lot of

Machine tools, equipment, stainless steel processing equipment. Stainless steel processing equipment classified into cutting equipment and surface treatment equipment, cutting equipment is divided into Kaiping equipment and slitting equipment. In addition, the thickness of the stainless steel to points, there are hot and cold rolled processing equipment division. Thermal cutting equipment are plasma cutting, laser cutting, water cutting.

Original face: After NO.1 hot rolled, annealed and pickled surface. Generally used for cold rolled material, industrial tanks, chemical plant, etc., the thicker the 2.0MM-8.0MM.

Blunt surface: NO.2D cold rolling after heat treatment, pickling, its material is soft, silvery sheen surface for deep drawing process, such as automotive components, pipes and so on.

Matte: NO.2B cold rolling after heat treatment, pickling, and then to finish processing the surface of the light as a moderate person. Since the surface is smooth, easy to re-grind, make more bright surface, widely used, such as utensils, building materials. Using improve the mechanical properties of the surface treatment, meet almost all purposes.

NO.3 with a No. 100-120 grit abrasive belt grinding out product. It has better brightness with discontinuous coarse grain. For building exterior decoration materials, electrical appliances and kitchen equipment.

Sand: NO.4 with 150-180 grit abrasive belt grinding out product. It has better brightness with discontinuous coarse grain, thin stripes than NO.3. For baths, interior and exterior building materials, electrical appliances, kitchen equipment and food equipment.
# 320 with abrasive belt grinding out 320 products. It has better brightness with discontinuous coarse grain, thin stripes than NO.4. For baths, interior and exterior building materials, electrical appliances, kitchen equipment and food equipment.

Bristle surface HAIRLINE: HLNO.4 duly continuous grinding belt size polishing abrasive pattern generation product (subdivision number 150 to 320). Mainly used for architectural decoration, elevators, building door panels.

Bright side: BA impose bright annealed after cold rolling, and after formation of the resulting product. Excellent surface gloss, has a high reflectivity. As the surface of the mirror. For home appliances, mirrors, kitchen equipment, decorative materials.

Related reading: aluminum extrusion manufacturers Aluminum Solar Panel Frame

It Is Easy to Do Aluminum Recycling

14.07.15 / Aluminum Rectangular Tube Suppliers / Author: / Comments Off
Tags: , ,

If you currently do not recycle at your home or office, I hope this article will inspire you to change! Would you believe how easy it can be! A great place to start is the aluminum can recycling. Tanks in homes and offices throughout the country have found a common project, usually throws a day. This is unfortunate, because aluminum is a precious metal of our society and can be reused again and again. Read on to learn more about this interesting and useful metal, and how to start recycling aluminum cans today.Aluminum Rectangular Tube Suppliers 70% Off Free shipping, in stock.

Several types of cans are made from aluminum, like soup, vegetable, pet food, and soda cans. Over 80 billion cans are produced each year. These are bought in large quantities all over the nation, yet only 2/3 are recycled and repurposed. It is so simple, but thousands of Americans are accustomed to throwing garbage in the garbage. But aluminum cans are not trash, they are valuable treasure. They can be melted down, reprocessed, and repurposed over and over again. This saves an abundant amount of energy each year and reduces the need to mine raw Bauxite Ore. It even reduces air pollution!

Getting Started

If you want to join the initiative of preserving our Earth’s natural resources by recycling metal, start with aluminum since it is the most available and prevalent. Whether at home or the office, designate a separate receptacle or box for recyclable cans. Be sure to label it for aluminum only, or notify your family that the receptacle if for only aluminum. Once this area is assigned and labeled, it is a great help to pass out a flyer at work to further notify and promote the aluminum recycling initiative. Include where the receptacle is located and what days it is picked up.

As for home, start at the beginning of the month and collect all aluminum cans and items you use or find on a daily basis. Sodas, soup, foil, and more are all recyclable aluminum items. Collect these kinds of items throughout the entire month, then take your bulk collection to a local drop-off station or recycling company. Some even pay cash by the pound! One pound equals out to about 32 cans. The amount of money paid for aluminum cans depends on current market prices for metal. To be sure a can is made from aluminum, place a magnet on it. If it sticks, it is most likely steel. If it doesn’t stick, you’re in business!

Related reading: custom aluminum fabrication aluminum extrusion manufacturers

How Aluminium Extrusions Are Constructed?

06.07.15 / aluminum extrusion manufacturers / Author: / Comments Off
Tags: , ,

Extrudex Aluminum, A Leader In Aluminum Extrusions,A wide variety of industries make up for a broad customer base. The strategically located production sites serve their respective regional industry needs. Major industries served include industrial, commercial and residential construction, the transportation market, electrical, machinery and equipment and the distribution sector.

The fact that aluminium is very malleable and ductile makes it an important material in construction today. It can be crafted into various shapes and sizes very easily which is why it is widely used in the engineering of aircraft and construction of its domestic parts and materials. The process through which aluminium can be crafted into different shapes is called aluminum extrusions. It is the practice used to make objects of fixed cross-sectional profiles. In this method, the aluminium is forced through a section known as a die that has the shape of a desired cross-section. This process is able to produce aluminium sections that have complex cross-sections and can be used for various purposes. Some extruded aluminiums come with hollow cavities that cannot be produced by using simple flat die. These are manufactured by a special sort of die that is able to create structures with complex cross-sections. The extrusion process can not only be carried out on aluminium metals but also on other metals, ceramics and even food.All kinds of aluminum extrusion manufacturers for you!

To create aluminium extrusions, the aluminium is heated and forced through a die with the aid of a hydraulic ram under high pressure. These extrusions have a lot of advantages that make them ideal to be used for various purposes. Despite being ductile and flexible, aluminium extrusions are very light in weight. The fact that aluminium only weighs 1/3 of that of copper makes it an ideal choice in construction of vehicles.

Some other advantages of using aluminium include:

Resistant to corrosion allows it to be used in buildings and construction that experiences frequent corrosion.
Good electric conductor makes it suitable to use in building power transmission cables.
Great strength makes it ideal for applications where light weight and strength is required.
Cost effective
The process that aluminium extrusions go through can either be hot or cold. In the hot process, the aluminium has to be between 350 to 500 degrees Celsius. The cold process can be done at room temperature. The best quality aluminium extrusions are manufactured at accurate temperature. As when the metal is heated, it becomes softer and easily malleable, and the finishing provides the metal with more durability and strength. Also, manufacturers are able to make extrusions according to the preference of the customers and the applications that they would be used for.

Some products where aluminium extrusions are applied include production of frames, heat sinks and profiles for tracks along with several other applications.

Related reading: Aluminum Rectangular Tube Suppliers Stainless Steel Fabrication

Tips of Stainless Steel Fabrication

25.06.15 / Stainless Steel Fabrication / Author: / Comments Off
Tags: , ,

Stainless Steel (Stainless Steel) is referred to as acid-resistant stainless steel, resistance of air, steam, water and other weak corrosive media or of stainless steel has called stainless steel; and the resistance to chemical corrosion medium (acid, alkali, salt and other chemical leaching pitting) corrosion of steel known as acid-resistant steel. As the two differences in the chemical composition of leaving their corrosion resistance is different from ordinary stainless steel resistant to chemical corrosion in general, and acid-resistant steel are generally of a stainless steel.

Stainless steel is a form of steel that is more resistant and versatile in nature. Thus, it is used in variety of industries. Stainless steel is an alloy of iron and chromium. About 10% chromium is used to make this low carbon steel which is extremely resistant to heat, corrosion and all kinds of impact making it a better alternative to carbon steel. Carbon steel when exposed to moist air can be susceptible to rusting.

Stainless Steel Fabrication
however does not rust and are also harder thereby offering higher resistance to any kind of impact. It is the chromium that makes steel stronger and harder than carbon steel. Chromium helps to form a chromium oxide film which is invisible, rough and corrosion resistant. As long as even a small amount of oxygen is present then this film is capable of self healing in case of any damage. Corrosion resistance power of stainless steel is increased by chromium and by adding further elements like molybdenum, nickel and nitrogen to it.

Advantages of steel include corrosion, fire and heat resistance. Stainless steel products are also used in hospitals, food processing plants, kitchens as they can be easy to clean. This makes it a more hygienic option. Shiny and lustrous surface of steel also gives it an attractive appearance making it favourite for kitchen and home equipments. Stainless steel also requires less maintenance and happens to be long lasting. Moreover it can be cut, melded, welded, reshaped and fabricated with greater ease than carbon steel. Stainless steel fabrication is therefore much easier and popular.

Properties of steel make it perfect for fabrication. Let us find out how steel fabrication process works. First step is to determine the forming speed of raw material. It is better to take a slower forming speed than that used in carbon steel fabrication as this will result in sturdier and stronger end product. Next comes the cutting stage. Stainless steel is cut using laser cutters, water jets etc. Last stage is that of polishing it with high finish.

Stainless steel fabrication is in need in huge architectural projects, in making appliances and tools for use at hospitals, kitchens etc due to hygienic and sanitary benefits of steel, in food processing and packaging industries as well as marine and decorative services. If you require NSF approval for your project then steel is your best option. When you hire a steel fabrication company pay careful attention to check out their reputation in the market. Hire a company that is known for turning over high quality products in a timely manner. Also make sure that your company has prior experience in the kind of job you need done.

Related reading: aluminum extrusion manufacturers aluminum sheet metal fabrication

What is Aluminum Extrusion?

26.05.15 / aluminum extrusion manufacturers / Author: / Comments Off
Tags: , ,

Considering its weight and cost, aluminum is an excellent thermal conductor. This makes aluminum well-suited for applications that require key exchanges. As an added benefit, extrusion is a well-suited metal forming process to help reduce shapes that will optimize the thermal conduction properties of aluminum.

Aluminum extrusion is a technique used to transform aluminum alloy into objects with a definitive cross-sectional profile for a wide range of uses. From aluminum extrusion manufacturers the extrusion process makes the most of aluminum鈥檚 unique combination of physical characteristics. Its malleability allows it to be easily machined and cast, and yet aluminum is one third the density and stiffness of steel so the resulting products offer strength and stability, particularly when alloyed with other metals.

The process of aluminum extrusion consists of the following steps:

After designing and creating the shape of the die, a cylindrical billet of aluminum alloy is heated to 800掳F-925掳F.

The aluminum billet is then transferred to a loader, where a lubricant is added to prevent it from sticking to the extrusion machine, the ram or the handle.

Substantial pressure is applied to a dummy block using a ram, which pushes the aluminum billet into the container, forcing it through the die.

To avoid the formation of oxides, nitrogen in liquid or gaseous form is introduced and allowed to flow through the sections of the die. This creates an inert atmosphere and increases the life of the die.

The extruded part passes onto a run-out table as an elongated piece that is now the same shape as the die opening. It is then pulled to the cooling table where fans cool the newly created aluminum extrusion.

When the cooling is completed, the extruded aluminum is moved to a stretcher, for straightening and work hardening.

The hardened extrusions are brought to the saw table and cut according to the required lengths.

The final step is to treat the extrusions with heat in age ovens, which hardens the aluminum by speeding the aging process.

Additional complexities may be applied during this process to further customize the extruded parts. For example, to create hollow sections, pins or piercing mandrels are placed inside the die. After the extrusion process, a variety of options are available to adjust the colour, texture and brightness of the aluminum鈥檚 finish. This may include aluminum anodizing or painting.

Today, aluminum extrusion is used for a wide range of purposes, including components of the International Space Station. These diverse applications are possible due to the advantageous attributes of aluminum, from its particular blend of strength and ductility to its conductivity, its non-magnetic properties and its ability to be recycled repeatedly without loss of integrity. All of these capabilities make aluminum extrusion a viable and adaptable solution for an growing number of manufacturing needs.

Related reading:aluminum sheet metal fabrication Aluminum Solar Panel Frame