How To Increase The Value Of Aluminum Fence

27.07.15 / custom aluminum fabrication / Author: / Comments Off
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Aluminum parts are economical, lightweight and attractive. Member made from the metal often cheaper, because they can be processed than many other metals, such as steel, less time, and does not require additional finishing. As a pure metal is soft, add a small amount of copper, magnesium, zinc and other elements of strength. It is resistant to corrosion when exposed to the atmosphere, thus preventing rust surface forming a thin protective layer.Custom aluminum fabrication is chemically resistant, easy processing, and has a high strength to weight ratio – it weighs about one-third as much as steel. This is also a good conductor of electricity and heat, making it an ideal heat sink, and reflects heat and light, is nonmagnetic and ductile.

When outsourcing aluminum fences, settle for products manufactured in automated state-of-the-art facilities where the product defects and inconsistencies are eliminated. Even the minor components used must be of top quality metal. Fences are stringently checked for quality as well as dimensional and wall size tolerances.

Aluminum fences have some clear advantages over other types of fences -

鈥 Aluminum does not rust as it is a non-ferric metal.
鈥 Low maintenance as aluminum need not be painted every few years.
鈥 Aluminum fences look great on any kind of landscape.
鈥 These cost less than traditional wrought iron.

However, for getting aluminum fences that really add value to your property, you need to make sure you get these from manufacturers of repute, who make fences in automated state-of-the-art facility, that removes product defects and inconsistencies. Such manufacturers have complete fencing system offering multiple standard design styles for varying applications.

High-strength fences go through a multi-stage process where these are cleaned, pretreated, powder coated and rigorously tested to affirm that they meet the top standards of quality. Even the screws and fasteners in these fences are of high quality steel. Other ingredients like nylon patches which prevent screws from backing out and the paint are also high quality. Paint they apply is specifically formulated for harsh exterior applications.

Moreover, reliable manufacturers will be willing to back the fences with a lifetime warranty which will usually include defects in workmanship and peeling, cracking or blistering of powder coating. Manufacturers will pledge to repair, replace or refund the purchase price if the product fails to conform to warranty.

Aluminum fences are available in different grades and you must know which one suits the application.

Residential aluminum fences are constructed using a 5/8″ picket and 1″ Horizontal U Channel. These fences are suitable for swimming pools, perimeter fencing, and landscape fencing applications.

Light commercial fence is constructed using a 3/4″ picket and a 1″x 1-1/2″ Horizontal rail. It suits the applications where the fence is a vital component and necessary element in the design.

Series 1 industrial fences are made using a high strength 1″ picket and 1-5/8″ Horizontal U Channel. These are suitable for playgrounds, municipal buildings, office parks, townhouse complexes, public swimming pools and parks.

Series 2 industrial fences are constructed using a high strength 1″ picket and 1-3/4″ Horizontal U channel. These suit the applications for Series 1 fences but provide added structural security.

Top level aluminum fence manufacturers use components made of marine-grade alloys for better strength, durability and corrosion resistance. They also ensure that their own supplies of materials are stringently checked for quality as well as dimensional and wall size tolerances. Quality control is put in place for achieving performance parameters for impact resistance, abrasion resistance, chemical resistance, color uniformity and specular gloss. Deploying advanced procedures, effects like color retention, chalk resistance, erosion resistance and gloss retention are attained as well.

Fences made by seasoned companies are light weight, easy to install and repair. For instance, if a picket is damaged, you need to change only the particular picket. Serving as a one stop solution, they make sure that the clients get all kinds of aluminum fences they need. They also provide for custom fabrication, offering multiple standard design styles for varying applications. Fences are available in several standard and custom colors.

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About Stainless Steel Fabrication

23.07.15 / Stainless Steel Fabrication / Author: / Comments Off
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Stainless Steel Fabrication technology refers to the performance of stainless steel with stainless steel were cutting, folding, bending, welding and other mechanical processing finally get the desired process of industrial production of stainless steel products, stainless steel processing in the process need to use a lot of

Machine tools, equipment, stainless steel processing equipment. Stainless steel processing equipment classified into cutting equipment and surface treatment equipment, cutting equipment is divided into Kaiping equipment and slitting equipment. In addition, the thickness of the stainless steel to points, there are hot and cold rolled processing equipment division. Thermal cutting equipment are plasma cutting, laser cutting, water cutting.

Original face: After NO.1 hot rolled, annealed and pickled surface. Generally used for cold rolled material, industrial tanks, chemical plant, etc., the thicker the 2.0MM-8.0MM.

Blunt surface: NO.2D cold rolling after heat treatment, pickling, its material is soft, silvery sheen surface for deep drawing process, such as automotive components, pipes and so on.

Matte: NO.2B cold rolling after heat treatment, pickling, and then to finish processing the surface of the light as a moderate person. Since the surface is smooth, easy to re-grind, make more bright surface, widely used, such as utensils, building materials. Using improve the mechanical properties of the surface treatment, meet almost all purposes.

NO.3 with a No. 100-120 grit abrasive belt grinding out product. It has better brightness with discontinuous coarse grain. For building exterior decoration materials, electrical appliances and kitchen equipment.

Sand: NO.4 with 150-180 grit abrasive belt grinding out product. It has better brightness with discontinuous coarse grain, thin stripes than NO.3. For baths, interior and exterior building materials, electrical appliances, kitchen equipment and food equipment.
# 320 with abrasive belt grinding out 320 products. It has better brightness with discontinuous coarse grain, thin stripes than NO.4. For baths, interior and exterior building materials, electrical appliances, kitchen equipment and food equipment.

Bristle surface HAIRLINE: HLNO.4 duly continuous grinding belt size polishing abrasive pattern generation product (subdivision number 150 to 320). Mainly used for architectural decoration, elevators, building door panels.

Bright side: BA impose bright annealed after cold rolling, and after formation of the resulting product. Excellent surface gloss, has a high reflectivity. As the surface of the mirror. For home appliances, mirrors, kitchen equipment, decorative materials.

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It Is Easy to Do Aluminum Recycling

14.07.15 / Aluminum Rectangular Tube Suppliers / Author: / Comments Off
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If you currently do not recycle at your home or office, I hope this article will inspire you to change! Would you believe how easy it can be! A great place to start is the aluminum can recycling. Tanks in homes and offices throughout the country have found a common project, usually throws a day. This is unfortunate, because aluminum is a precious metal of our society and can be reused again and again. Read on to learn more about this interesting and useful metal, and how to start recycling aluminum cans today.Aluminum Rectangular Tube Suppliers 70% Off Free shipping, in stock.

Several types of cans are made from aluminum, like soup, vegetable, pet food, and soda cans. Over 80 billion cans are produced each year. These are bought in large quantities all over the nation, yet only 2/3 are recycled and repurposed. It is so simple, but thousands of Americans are accustomed to throwing garbage in the garbage. But aluminum cans are not trash, they are valuable treasure. They can be melted down, reprocessed, and repurposed over and over again. This saves an abundant amount of energy each year and reduces the need to mine raw Bauxite Ore. It even reduces air pollution!

Getting Started

If you want to join the initiative of preserving our Earth’s natural resources by recycling metal, start with aluminum since it is the most available and prevalent. Whether at home or the office, designate a separate receptacle or box for recyclable cans. Be sure to label it for aluminum only, or notify your family that the receptacle if for only aluminum. Once this area is assigned and labeled, it is a great help to pass out a flyer at work to further notify and promote the aluminum recycling initiative. Include where the receptacle is located and what days it is picked up.

As for home, start at the beginning of the month and collect all aluminum cans and items you use or find on a daily basis. Sodas, soup, foil, and more are all recyclable aluminum items. Collect these kinds of items throughout the entire month, then take your bulk collection to a local drop-off station or recycling company. Some even pay cash by the pound! One pound equals out to about 32 cans. The amount of money paid for aluminum cans depends on current market prices for metal. To be sure a can is made from aluminum, place a magnet on it. If it sticks, it is most likely steel. If it doesn’t stick, you’re in business!

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Solar Panel Frame

14.07.15 / Aluminum Solar Panel Frame / Author: / Comments Off
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A aluminum solar panel frame is an aluminum structure that is fitted into an encapsulated and laminated solar module. This frame is usually made of anodized aluminum and has been machined according to the solar panels design which is a design that is usually compatible with most racking systems for mounting and can be grounded in many different areas of the frame. The frame provides the overall rigidity of the solar panels but is also supported by the PV glass and back-sheet.

The choice of material, which is aluminum, is very important because this element is non-conductive and does not interfere with the electrical conversion of the solar cells. Aluminum also does not rust and is ideal when used at sea or placed near a body of water.

The aluminum frame is also anodized and this is done to ensure excellent resistance from corrosion in any types of weather. Anodizing the aluminum also toughens and helps the panel in withstanding heavy accumulations of snow and ice or even dust.

Using only a regular aluminum may result in an irreversible problem. Regular aluminum is soft and can easily bend. High temperatures from the sun can also deform a regular aluminum. When the aluminum frame of solar panels get damaged, the solar module will be heavily affected causing significant reduction in its performance.

If you find it difficult to acquire the material locally, you may try purchasing a racking system online to mount one solar panel because that one set can already be used to make your own frame. There are also some ready-made solar frames that can be purchased online but they are designed for factory-built solar panels but you can still use them for your purpose.

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How Aluminium Extrusions Are Constructed?

06.07.15 / aluminum extrusion manufacturers / Author: / Comments Off
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Extrudex Aluminum, A Leader In Aluminum Extrusions,A wide variety of industries make up for a broad customer base. The strategically located production sites serve their respective regional industry needs. Major industries served include industrial, commercial and residential construction, the transportation market, electrical, machinery and equipment and the distribution sector.

The fact that aluminium is very malleable and ductile makes it an important material in construction today. It can be crafted into various shapes and sizes very easily which is why it is widely used in the engineering of aircraft and construction of its domestic parts and materials. The process through which aluminium can be crafted into different shapes is called aluminum extrusions. It is the practice used to make objects of fixed cross-sectional profiles. In this method, the aluminium is forced through a section known as a die that has the shape of a desired cross-section. This process is able to produce aluminium sections that have complex cross-sections and can be used for various purposes. Some extruded aluminiums come with hollow cavities that cannot be produced by using simple flat die. These are manufactured by a special sort of die that is able to create structures with complex cross-sections. The extrusion process can not only be carried out on aluminium metals but also on other metals, ceramics and even food.All kinds of aluminum extrusion manufacturers for you!

To create aluminium extrusions, the aluminium is heated and forced through a die with the aid of a hydraulic ram under high pressure. These extrusions have a lot of advantages that make them ideal to be used for various purposes. Despite being ductile and flexible, aluminium extrusions are very light in weight. The fact that aluminium only weighs 1/3 of that of copper makes it an ideal choice in construction of vehicles.

Some other advantages of using aluminium include:

Resistant to corrosion allows it to be used in buildings and construction that experiences frequent corrosion.
Good electric conductor makes it suitable to use in building power transmission cables.
Great strength makes it ideal for applications where light weight and strength is required.
Cost effective
The process that aluminium extrusions go through can either be hot or cold. In the hot process, the aluminium has to be between 350 to 500 degrees Celsius. The cold process can be done at room temperature. The best quality aluminium extrusions are manufactured at accurate temperature. As when the metal is heated, it becomes softer and easily malleable, and the finishing provides the metal with more durability and strength. Also, manufacturers are able to make extrusions according to the preference of the customers and the applications that they would be used for.

Some products where aluminium extrusions are applied include production of frames, heat sinks and profiles for tracks along with several other applications.

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How to Find the Right Aluminum Extruder

30.06.15 / custom aluminum fabrication / Author: / Comments Off
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Custom aluminum fabrication depends upon knowing the strengths of the metal as a material because that knowledge is important to the success of every project. Having the right tools to take those strengths and put them to good use is also one of the keys to custom aluminum fabrication. At National Metal Fabricators, we combine our technology and machinery with nearly 70 years of customer metal fabrication experience to deliver some of the most sophisticated aluminum fabrication services in the country.

From a manufacturing technology standpoint, the 2,000 watt, state-of-the art Cincinnati Laser Cutting Center in our 50,000 square foot facility at National Metal Fabricators provides the foundation for successful aluminum fabrication. Our machinery helps us solve sophisticated manufacturing challenges in working with aluminum.

If you are out to find the right aluminum extruder for your needs you must be careful. Aluminum extrusions in India are widely prevalent and there are several emerging enterprises offering aluminum extruded products. However, it is only through correct selection that you can get hold of the best aluminum supplier.

For this all you need is a little effort and adequate knowledge on aluminum extrusions India. Aluminum is a widely available metal found all over the world and in India as well. Not only since the metal is extensively obtainable, but also since it can be recycled again and again without the metal losing its form. Thus, several companies have for decades realized the true potential of aluminum extruded products and have put it to use. If you are in need of an aluminum extruder you must look for a manufacturer which is also a supplier.

It so happens that there is a myriad of aluminum extruder in India involved in the business for years. Again there are suppliers in the trade as well trading aluminum extruded products from manufacturers. It is wise to purchase from manufacturer of aluminum products directly rather making rounds at a suppliers office. Manufacturers can offer you the best price since they claim lesser profits than supplier. Then comes the tougher part, to select the best aluminum extruded products manufacturer and supplier in India. Since aluminum extrusions India is pretty popular today there are lists of big wigs in the business. In order to get more information, search through the particular requirement of product. For example if you need products for automobile industry you need a certain list of items, so search accordingly. Now, once you get the list of manufacturers, visit their website and look through their profile. Manufacturers with decades of experience have more knowledge on extruded aluminum. There offered aluminum fabrication services and extruded products.

Companies involved in aluminum extrusions in India have high-tech operating unit with cylinders and other requisites that help in production. Such information is generally offered at the website as well. You can have a loom at such information offer and decide judiciously. Price is another factor you must take care of. Almost every company offers a price of their own based on the package and manufacturing cost. Even though the price varies it is almost close. You can compare the prices of the major companies and even use a calculator to get the exact calculation done.

Generally, providers of aluminum extrusions in India also provide custom metal stamping, tube forming and aluminum fabrication services. So, if you are looking for a good aluminum extrusion services start with your search today. Go through all the possible details you can get your hands over. Browser through their respective websites and you can get good details on them. Or else you can discuss with buyers already gone through the experience of purchasing aluminum extruded products. So, get ready to look for companies involved with aluminum extrusions in India and purchase best quality aluminum extruded products.

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Tips of Stainless Steel Fabrication

25.06.15 / Stainless Steel Fabrication / Author: / Comments Off
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Stainless Steel (Stainless Steel) is referred to as acid-resistant stainless steel, resistance of air, steam, water and other weak corrosive media or of stainless steel has called stainless steel; and the resistance to chemical corrosion medium (acid, alkali, salt and other chemical leaching pitting) corrosion of steel known as acid-resistant steel. As the two differences in the chemical composition of leaving their corrosion resistance is different from ordinary stainless steel resistant to chemical corrosion in general, and acid-resistant steel are generally of a stainless steel.

Stainless steel is a form of steel that is more resistant and versatile in nature. Thus, it is used in variety of industries. Stainless steel is an alloy of iron and chromium. About 10% chromium is used to make this low carbon steel which is extremely resistant to heat, corrosion and all kinds of impact making it a better alternative to carbon steel. Carbon steel when exposed to moist air can be susceptible to rusting.

Stainless Steel Fabrication
however does not rust and are also harder thereby offering higher resistance to any kind of impact. It is the chromium that makes steel stronger and harder than carbon steel. Chromium helps to form a chromium oxide film which is invisible, rough and corrosion resistant. As long as even a small amount of oxygen is present then this film is capable of self healing in case of any damage. Corrosion resistance power of stainless steel is increased by chromium and by adding further elements like molybdenum, nickel and nitrogen to it.

Advantages of steel include corrosion, fire and heat resistance. Stainless steel products are also used in hospitals, food processing plants, kitchens as they can be easy to clean. This makes it a more hygienic option. Shiny and lustrous surface of steel also gives it an attractive appearance making it favourite for kitchen and home equipments. Stainless steel also requires less maintenance and happens to be long lasting. Moreover it can be cut, melded, welded, reshaped and fabricated with greater ease than carbon steel. Stainless steel fabrication is therefore much easier and popular.

Properties of steel make it perfect for fabrication. Let us find out how steel fabrication process works. First step is to determine the forming speed of raw material. It is better to take a slower forming speed than that used in carbon steel fabrication as this will result in sturdier and stronger end product. Next comes the cutting stage. Stainless steel is cut using laser cutters, water jets etc. Last stage is that of polishing it with high finish.

Stainless steel fabrication is in need in huge architectural projects, in making appliances and tools for use at hospitals, kitchens etc due to hygienic and sanitary benefits of steel, in food processing and packaging industries as well as marine and decorative services. If you require NSF approval for your project then steel is your best option. When you hire a steel fabrication company pay careful attention to check out their reputation in the market. Hire a company that is known for turning over high quality products in a timely manner. Also make sure that your company has prior experience in the kind of job you need done.

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The Property and Function of Aluminum

25.06.15 / aluminum heat sink / Author: / Comments Off
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Aluminum, is a kind of chemical elements, whose chemical symbol is Al. the amount of the Aluminum in the earth’s shell is just only inferior to Oxygen and Silicon. It ranks the third. From this point, it can be concluded that Aluminum is one of the richest metallic elements in the earth’s shell. Among so many kinds of metals, except the steel, Aluminum belongs to the largest category. At the end of the 19th century, Aluminum finally made a great figure and became the competitive metal in the engineering application.

Why does Aluminum become so popular in so many industries, such as aviation, construction and automobile? There is no doubt that it has a direct relationship with the particular properties of Aluminum. To a great degree, the function of the material depends on its properties. Because Aluminum is characterized by so many excellent natures, its application is quite wide.

Therefore, if the transported electricity are the same, the length of the aluminum heat sink wire is about half of the copper wire. In the industrial application, the cost can be reduced if people use the Aluminum wire. Thirdly, Aluminum is a good conductor. Its thermal conductance is about four times of the iron’s thermal conductance. Owing to this property, Aluminum is often used to manufacture all kind of heat changer, heat sink material and cookware. The ductility of Aluminum is also a good property. Under 100 degree Celsius ~150 degree Celsius, Aluminum can be made into the thin aluminum foil. The foil is commonly used to pack the cigarette or candy. What’s more, owing to its low temperature resistance, Aluminum is the ideal material for the cryogenic equipments, such as cold store, freezer or the automobile driven in the polar circle.

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Do You Know Aluminum Square Tubing?

15.06.15 / Aluminum Rectangular Tube Suppliers / Author: / Comments Off
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You must agree that Aluminum tubes are extremely useful due to their light weigh and their corrosion resistance.I wanted to know how different materials are machined into one all-winning product.My interest in studying this aspect of aluminum tubes led me to,understand the machining and the flow-forming process.The machining and the flow-forming processes are used to make the best aluminum tubes.

Can you imagine a life without tubing or some kind or the other? Well look around you and you will realize that in today鈥檚 world it is well nigh impossible. There are so many things like electrical lighting, computers, garden landscaping etc and even the heavy machinery or aeronautics industry cannot run without tubing of some kind or the other. One misconception that people have when you mention the term tubing is that all tubing is round. However, this is not true as a lot of tubing is rectangular or square in shape. Such square and rectangular tubing is made from all kinds of materials in which we also find round tubing. Aluminum Square Tubing in particular is widely used in the industrial and domestic sector alike.Here is Aluminum Rectangular Tube Suppliers.

Bent tubing is a part of life

For instance the framework of your wicker chair could consist of aluminum tubing and it may also be square in shape. In fact wherever ease of operation and installation is required round tubing is forsaken and square or rectangular tubing used instead. This kind of tubing also provides more structural strength in some cases when compared to round tubing. Let us discuss the very interesting topic of tube bending. This is again a factor that we don鈥檛 pay attention to, but utilize widely in everyday life. For instance the bicycle rack lying in the garage is nothing but a loop of metal which has been worked on by benders. In order to achieve a smooth result without any kinks or defects, the bender needs to have a lot of skills and expertise.

Aluminum Square TubingBenefits of aluminum tubing

Aluminum square tubing bending is comparatively easier to achieve as compared to steel, carbon steel, copper, bronze cast iron etc. This is because aluminum is comparatively more malleable. In spite of that bending a length of aluminum tubing into any particular shape can be quite a challenging task. The best thing about aluminum is that it is a low maintenance and low cost material. Usually other metals have to be polished with chromium or zinc to prevent rusting and corrosion. However, this is not essential with aluminum tubing because aluminum does not rust or corrode easily. It is also quite immune to the elements, although if you keep a length of aluminum tubing soaked in water for a long time, there is bound to be damage. In spite of this aluminum is quite a feasible material to be used both indoors and outdoors.

Uses of tube bending

Aluminum square tubing and square and rectangular tubing made of other materials is often used in railing barriers along roadways and associated structures. When using the tubing sometimes it has to be bent or curved to follow the path of the roadway. Here again the work of the benders becomes quite important. In fact tube bending is required in many day to day items like automobiles, architectural fixtures, etc. In order to get a kink free and smooth finish of the bent tubing highly advanced bending machines are used. This is because getting a blemish free result by hand is not quite that easy.

Bending of steel tubing

As mentioned above, the bending of Aluminum Square Tubing is relatively easy, but suppose you need to bend stainless steel tubing into some particular shape it would require a lot of skill and expertise. Rectangular and square steel tubing is often used in construction of buildings to achieve durability and strength. The use of square and even round stainless steel tubing in construction of buildings has made it possible to express artistic and creative ideas in reality. Here again a lot of tube bending is required in order to create stunning and yet strong and durable results. This kind of tubing is widely used in the construction of domes and arches. The result of this innovation in building technology can be seen in the form or ever more beautiful buildings coming up all over the world.

Hence we can say that bending of aluminum square tubing and other round as well as square tubing is something that we cannot do without. It is one of the essential factors in modern life and the way we conduct things. You can find out a lot of details about tube bending and tube bending machinery on the internet. If however, you wish to take it up as a profession, it is a better idea to get some professional training and gain experience as an apprentice before setting out on your own.

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The Basics of Tube Bending

15.06.15 / aluminum round tube / Author: / Comments Off
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Tubing benders are automation machines that are used to bend or shape metal. As an example visualize a trombone tuba, trumpet, french horn, brass musical instrument and aluminum round tube. Likewise lots of plumbing contains metal bars that have been bent by automation machines.

There’s all kinds of tube bending and it’s not just as simple as taking a bar or piece of metal and bending it. Heat and cold processes are sometimes used. A tubing bender can also perform press bending, rotary draw bending and three-roll push-bending.

CNC machines are automated machines that can bend tubing into the desired shapes. They’re also known as CNC machines, or Computer Numerical Controlled machines. This means that the machines can be programmed to bend and cut metal tubing at very precise measurements.

Most CNC machines can perform tube bending in different directions. Tubes are bent around what is called a die. The die controls the angle of the bend. The die remains stationary as the tube is loaded into the machine (either automatically or manually) and is bent around the die.

Tube bending may also be called pipe bending. There are different types of pipe bending such as compression pipe bending. This is where a pipe is bent into a very tight radius. Mandrel tools can be used to achieve this. Draw pipe bending is used for pipe with thin walls and provides for maximum control of wall thinning. Aluminum pipe bending is perhaps the most difficult form because it’s such a hard material.

In order to prevent wrinkling and breaking of the tube during the bending process, a mandrel is sometimes inserted into the tube. The mandrel gives the tube extra support. There are many different kinds of mandrels used, such as a plug mandrel, form mandrel, ball mandrel without a cable, ball mandrel with a cable or simply sand packed into the tube.

During manual bendings, sometimes bending springs are used to serve the same function as mandrels. These bending springs are inserted into the tube during bending to support the wall of the pipe.

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